Process Operations Level 3 Apprenticeship - BASF Plc
BASF Plc
Bradford (BD12 0RG)
Closes in 16 days (Wednesday 2 April)
Posted on 7 March 2025
Contents
Summary
This is a fantastic opportunity to learn how to operate a production plant and machinery across all production areas. In this busy and varied role you will work within a dedicated and experienced team to develop your knowledge of the chemical industry and production.
- Wage
- £14,526.20 to £23,492.04 a year
- Training course
- Science manufacturing technician 2023 (level 3)
- Hours
-
Monday - Friday, Shifts to be confirmed
37 hours a week
- Possible start date
-
Monday 1 September
- Duration
-
3 years
- Positions available
-
2
Work
Most of your apprenticeship is spent working. You’ll learn on the job by getting hands-on experience.
What you’ll do at work
- You will need to demonstrate the commitment to ensure safe working systems and practices are followed and to ensure personal compliance with all critical operational procedures
- You will be responsible for effective verbal and written communication between yourself and other members of the team to ensure precise and appropriate information is available as required
- Operating a chemical plant under supervision and laboratory operations
- You will be involved in manual handling of chemicals
- Operating computer controlled chemical plant system
- You will also work on projects to identify opportunities for improvement
Where you’ll work
BASF plc
120 Dealburn Road
Bradford
BD12 0RG
Training
Apprenticeships include time away from working for specialist training. You’ll study to gain professional knowledge and skills.
College or training organisation
COGENT SSC LIMITED
Your training course
Science manufacturing technician 2023 (level 3)
Equal to A level
Course contents
- Review instructions or information to understand the task.
- Plan tasks. Identify and organise resources with consideration for safety, environmental impact, quality, and cost.
- Identify hazards and risks in the workplace and personal safety and mitigation measures.
- Apply health, safety, and environmental procedures in compliance with regulations, standards, and guidance.
- Apply controlled environment procedures for example, gowning, isolators, contamination control, and sanitisation.
- Apply sustainability principles for example, minimising waste.
- Segregate resources for reuse, recycling, and waste handling.
- Conduct in process or post-manufacturing procedure for example, labelling, packing, storage, visual inspection, discharge.
- Apply first line maintenance practices.
- Store tools and equipment.
- Conduct calculations for example, conversations, tare weight, charge weights, yield calculations.
- Interpret data for example, process data, quality control and test procedure data.
- Perform second person witness and second person checks for critical tasks.
- Identify issues for example, defects, deviations, process variance, and maintenance requirements.
- Apply problem solving and fault-finding techniques.
- Escalate issues outside limits of responsibility.
- Record or enter information - paper based or electronic.
- Use information and digital technology for example, management information systems, human machine interfaces, word processing, spreadsheet, email, virtual learning platforms, document sharing platforms. Comply with cyber security requirements and GDPR.
- Apply continuous improvement techniques. Make a suggestion for improvement.
- Apply team working principles.
- Communicate with others verbally for example, colleagues and stakeholders.
- Produce written documents for example, handover notes or emails, non-conformances, design change requests.
- Plan how to meet personal development needs. Carry out and record planned and unplanned learning and development activities.
- Apply standard operating procedures (SOPs).
- Select, check, and prepare raw materials for biotechnology process for example, weighing, measuring, control and blending, conditioning, dissolving, and sanitisation.
- Conduct pre-checks of hand tools, equipment and machinery for biotechnology process including calibration record where applicable.
- Connect service connections for biotechnology process such as water, electrical, pneumatic, hydraulic.
- Operate biotechnology equipment for example, start-up, shut down, or cleaning mode.
- Set and adjust biotechnology process parameters such as agitation revolutions per minute, temperature, pressure, flow rate or time.
- Check calibration and calibrate analytical equipment.
- Conduct at point analysis of the product using laboratory techniques (bench top analysis) for example, pH, conductivity measurement, optical density measurements, and protein concertation.
- Apply quality assurance procedures. For example, conduct parameter checks (size, colour, weight), and take samples for laboratory testing.
- Remove and replace disposable components and check functionality for example, break lines, isolators, and tri-clamps and tube welding.
- Conduct aseptic method for example, aseptic technique or aseptic sampling.
- Interpret drawings and graphs.
- Select, check, and prepare raw (incoming) materials for aseptic process for example, weighing, measuring, conditioning, dissolving, and sanitisation.
- Conduct pre-checks of hand tools, equipment and machinery for aseptic process including calibration record where applicable.
- Operate aseptic process equipment for example, start-up and shut-down.
- Set aseptic process parameters such as temperature, and pressure.
- Conduct pre and in-process checks such as environmental monitoring.
- Make adjustments to aseptic process parameters.
- Clean equipment and process areas in-between production to avoid cross-contamination.
- Conduct volume checks.
- Calibrate analytical equipment.
- Review instructions or information to understand the task.
- Plan tasks. Identify and organise resources with consideration for safety, environmental impact, quality, and cost.
- Identify hazards and risks in the workplace and personal safety and mitigation measures.
- Apply health, safety, and environmental procedures in compliance with regulations, standards, and guidance.
- Apply controlled environment procedures for example, gowning, isolators, contamination control, and sanitisation.
- Apply sustainability principles for example, minimising waste.
- Segregate resources for reuse, recycling, and waste handling.
- Conduct in process or post-manufacturing procedure for example, labelling, packing, storage, visual inspection, discharge.
- Apply first line maintenance practices.
- Store tools and equipment.
- Conduct calculations for example, conversations, tare weight, charge weights, yield calculations.
- Interpret data for example, process data, quality control and test procedure data.
- Perform second person witness and second person checks for critical tasks.
- Identify issues for example, defects, deviations, process variance, and maintenance requirements.
- Apply problem solving and fault-finding techniques.
- Escalate issues outside limits of responsibility.
- Record or enter information - paper based or electronic.
- Use information and digital technology for example, management information systems, human machine interfaces, word processing, spreadsheet, email, virtual learning platforms, document sharing platforms. Comply with cyber security requirements and GDPR.
- Apply continuous improvement techniques. Make a suggestion for improvement.
- Apply team working principles.
- Communicate with others verbally for example, colleagues and stakeholders.
- Produce written documents for example, handover notes or emails, non-conformances, design change requests.
- Plan how to meet personal development needs. Carry out and record planned and unplanned learning and development activities.
Your training plan
- Science manufacturing technician 2023 Level 3 Apprenticeship Standard
Requirements
Essential qualifications
GCSE in:
- 3 GCSE's including Maths and English (grade 4/C or above)
Let the company know about other relevant qualifications and industry experience you have. They can adjust the apprenticeship to reflect what you already know.
Skills
- Communication skills
- Attention to detail
- Problem solving skills
- Analytical skills
- Team working
About this company
Our apprenticeship and graduate services have been supporting science industry employers to attract, retain and develop people who can contribute to business success since 2012.
After this apprenticeship
- Successful completion of the apprenticeship could lead to a higher-level apprenticeship or full-time employment for the right candidate
- You will have developed a variety of interchangeable skills and have an in depth understanding of manufacturing and processes
Ask a question
The contact for this apprenticeship is:
COGENT SSC LIMITED
The reference code for this apprenticeship is VAC1000307408.
Apply now
Closes in 16 days (Wednesday 2 April)
When you apply, you’ll be asked to sign in with a GOV.UK One Login. You can create one at the same time as applying for this apprenticeship.
After signing in, you’ll apply for this apprenticeship on the company's website.
Company’s application instructions
If you are interested in this apprenticeship position, please apply through the BASF Plc website.